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Epoxy Grout

Stonhard Construction Solutions provides a wide selection of class leading precision Epoxy and Cementitious grouts that are engineered to be easy to use and are project proven. 
 
Our epoxy grouts are available in easy to use, pre-packaged systems, offering positive expansion mechanisms and the best EBA (Effective Bearing Area) possible. They are ideal for pumped applications and large scale equipment in the worlds toughest of environments, where ultimate durability and dependability are required. 
  • SP Epoxy Grout

    Superior Performance, Precision Non-shrink Grout

    Description

    SP Epoxy Grout is the next generation in ultra-high performance epoxy grout. SP Epoxy Grout has extremely high compressive strength, is expansive nonshrink, with ultra-low creep and outstanding Effective Bearing Area (EBA). Available both in standard and pump grade. SP Epoxy Grout is a 100% solid epoxy grout system for high performance machinery and equipment.

    Advantages

    • Ultra-high 1 day & 7 day strengths
    • Very low creep
    • Available in standard grade and pump grade
    • Excellent chemical resistance
    • 95% Effective Bearing Area (EBA)
    • Expansive and non-shrink per ASTM C 827
    • Simple soap and water clean-up

    Uses

    • Large volume applications
    • Foundation rebuilds and skid mounted equipment
    • Installation of anchors and dowels
    • Support of chemical tanks and vessels
    • Vibration dampening for rotating equipment

    Documents


  • HP Epoxy Grout

    High Performance Precision Grout, Standard/High Flow

    Description

    HP Epoxy Grout is a high performance expansive, non-shrink, epoxy system for supporting equipment requiring precision alignment.  HP Epoxy Grout is a three component, 100% solids, solvent-free system formulated to exhibit high early strength combined with superior creep resistance at elevated temperatures.  HP Epoxy Grout exhibits positive expansion when tested in accordance with ASTM C 827.

    Advantages

    • Permanent support for machinery requiring precision alignment
    • Adjustable flow for various conditions
    • High early strength
    • Expansive, non-shrink per ASTM C 827
    • Start-up in 16 hours or less
    • Superior creep resistance
    • Solvent-free clean-up
    • Chemically resistant
    • 95% Effective Bearing Area (EBA) is typically achieved following proper grouting procedures
    • Excellent adhesion to steel

    Uses

    • High performance machinery grouting
    • Support of chemical tanks, vessels and rotating equipment
    • Crane rail grouting
    • Aggressive chemical environments
    • Precision alignment under dynamic load conditions
    • Installation of anchors and dowels
    • Vibration dampening filler for rotating equipment
    • Wind turbine baseplates
    • Available for Nuclear Safety Zone Applications

    Documents


  • DP Epoxy Grout

    Dual Purpose, Deep Pour Precision Grout - Standard / High Flow

    Description

    DP Epoxy Grout is the only expansive, nonshrink, low exotherm epoxy system for machinery grouting.  This versatile, dual prupose product is formulated for single, large volume placements and may be used as thin as 1/2" (13 mm) and up to 18" (457 mm) in depth.  DP Epoxy Grout is a three component, 100% solids, solvent-free system formulated to provide high strength and superior creep resistance combined with the highest effective bearing area.  DP Epoxy Grout exhibits positive expansion when tested in accordance with ASTM C 827.

    Advantages

    • Permanent support for machinery requiring prevision alignment
    • Expansive, nonshrink per ASTM C 827
    • Low exotherm with early strength development
    • Superior creep resistance
    • Long working time
    • Chemically resistant
    • Solvent-free clean up
    • Adjustable flow for various conditions
    • 95% Effective Bearing Area (EBA) is typically achieved following proper grouting procedures
    • Excellent adhesion to steel
    • Large volume applications up to 100ft3

    Uses

    • Large volume applications
    • Foundation rebuilds and skid mounted equipment
    • Precision alignment under dynamic load conditions
    • Vibration dampening for rotating equipment
    • Aggressive chemical environments
    • Support of tanks, vessels and rotating equipment
    • Installation of anchors and dowels
    • Wind turbine baseplants
    • Available for Nuclear Safety Zone Applications

    Documents


  • DP Epoxy Grout PG

    Low Exothermic, Pumpable, Precision Epoxy Grout

    Description

    Epoxy Grout PG is the only pumpable, expansive, non-shrink, low exothermic epoxy grout for machinery grouting.  This versatile dual-purpose product is formulated for single, large volume placements and may be used as thin as 1/2" (13 mm) and up to 6" in depth.  Epoxy Grout PG is a three component, 100% solids, solvent-free system formulated to provide high strength and superior creep resistance combined with the highest effective bearing area.  Epoxy Grout PG exhibits positive expansion when tested in accordance with ASTM C 827.

    Advantages

    • Pumpable
    • Expansive, non-shrink per ASTM C 827
    • Permanent support for machinery requiring precision alignment
    • Superior creep resistance
    • Low exothermic properties with early strength development
    • Chemically resistant
    • Solvent-free clean up
    • Long working time
    • 95% Effective Bearing Area (EBA) is typically achieved following proper grouting procedures
    • Large volume pours up to 50ft2
    • Five Star DP Epoxy Grout PG meets the requirements of the American Petroleum Institute Standard 610, Appendix L for Baseplate and Soleplate Grouting at full aggregate loading

    Uses

    • Large volume applications
    • Aggressive chemical environments
    • Foundation rebuilds and skid mounted equipment
    • Support of chemical tanks, vessels and rotating equipment
    • Precision alignment under dynamic load conditions
    • Installation of anchors and dowels
    • Vibration dampening for rotating equipment
    • Operating temperatures up to 180ºF (82ºC)

    Documents


  • Fluid Epoxy

    High Performance Fluid Epoxy

    Description

    Fluid Epoxy is a two component, all-purpose, rapid cure fluid epoxy system.  Fluid Epoxy is designed for adhesive grouting anchoring, anchor bolts, setting of bolts and wedges, and small repairs to concrete.

    Advantages

    • High early strength
    • Good impact resistance
    • Fluid, self-leveling consistency
    • Chemically resistant
    • Excellent adhesion to steel
    • Convenient packaging

    Uses

    • Anchoring machines, baseplates and other equipment
    • Dynamic loads
    • Repair of spalled and cracked concrete
    • Skid resistant surfaces
    • Installation of bolts, anchors and dowels
    • Operating temperatures up to 150ºF (65ºC)

    Documents


  • Rapid Epoxy Grout

    Fast Turnaround Precision Epoxy Grout

    Description

    Rapid Epoxy Grout is the only expansive, nonshrink, rapid strength gain epoxy grout designed for short turnaround precision grouting. It is a three component, 100% solids, solvent free system formulated with superior flowability. Rapid Epoxy Grout exhibits positive expansion when tested in accordance with ASTM C 827.

    Advantages

    • Permanent support for machinery requiring precision alignment
    • Expansive, nonshrink per ASTM C 827
    • 95% Effective Bearing Area (EBA)
    • High eight hour strengths; short turnaround
    • Chemically resistant 
    • High flow for tight clearances without aggregate reduction 
    • High temperature performance
    • Adhesion to steel 
    • Excellent creep resistance

    Uses

    • Grouting machine baseplates to maintain precision alignment under high impact
    • Operating temperatures up to 250°F (121°C)
    • Aggressive chemical environments and vibration 
    • Installation of anchors and dowels
    • Quick turnarounds 
    • Dynamic loads

    Documents


  • Epoxy Chock

    High Performance Epoxy Chock

    Description

    Epoxy Chock is an epoxy chock system specifically engineered for use under integral gas compressors, skid mounted equipment, turbines, generators, and other critically aligned machinery.  Epoxy Chock is a two component, 100% solids, solvent free material providing excellent flowability and high compressive strength at elevated temperatures and loading conditions.  Epoxy Chock is an economical replacement for steel chocks because it eliminates costly machining and provides virtually 100% contact to machinery base plates.

    Advantages

    • Permanent support for machinery requiring precision alignment
    • Chemically resistant
    • Pourable two component system
    • Eliminates costly machining

    Uses

    • Compressors
    • Turbines and generators
    • Motors and pumps
    • Hot-running machinery
    • Replacement for steel chocks

    Documents


  • Epoxy Novolac Grout

    Highly Chemical Resistant Epoxy Grout

    Description

    Epoxy Novolac Grout is a three component, highly chemical resistant, 100% solids grout designed for industrial applications in aggressive chemical environments where exposure to concentrated acids, alkalis, corrosives or solvents can occur.  Epoxy Novolac Grout has excellent flowability, is highly chemical resistant, and exhibits positive expansion when tested in ASTM C 827.

    Advantages

    • High chemical resistance
    • Expansive, nonshrink
    • Excellent impact and wear resistance
    • Exhibits positive expansion per ASTM C 827
    • 95% Effective Bearing Area (EBA)
    • Superior bond to concrete or steel

    Uses

    • Grouting for machinery / pump baseplates
    • Process equipment
    • High chemical resistance requirements
    • Secondary containment

    Documents


  • Elastomeric Grout

    Elastomeric Polyurethane Grout

    Description

    Elastomeric Grout is specially designed for light rail transportation grouting.  The three component system consists of a two component polymer and aggregate that imparts vibration and sound dampening properties combined with exceptional electrical resistance.  This product is formulated for placements that require good flow and adhesion to both rail and concrete, while maintaining line and grade.  Elastomeric Grout is a solvent-free system that provides rapid cure and superior chemical resistance to a variety of chemicals including oils, fuels, acids, caustics and solvents.  Elastomeric Grout is environmentally and applicator friendly.

    Advantages

    • High electrical resistance
    • Superior adhesion prevents water penetration
    • Low exotherm with early cure
    • Chemically resistant
    • Absorbs vibration and dramatically reduces noise caused by vibration
    • Strong adhesion to steel and concrete

    Uses

    • Light rail applications
    • Flexible concrete patching
    • Railroad track rehabilitation
    • Header repair compound
    • Precision alignment under dynamic load conditions
    • Cast Elastomers
    • Vibration and noise dampening for rotating equipment

    Documents


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