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Cement Grouts

Stonhard Construction Solutions provides a wide selection of class leading precision Epoxy and Cementitious grouts that are engineered to be easy to use and are project proven. 
 
We offer industry leading cement based, non-metalic, non-shrink grout for supporting machinery and equipment, all formulated with Air Release technology that combines highest performance with the greatest reliability.  
  • Fluid Grout 100

    Premier fluid grout for supporting machinery requiring precision alignment

    Description

    Five Star® Fluid Grout 100 is the industry’s leading cement-based, nonmetallic, non-shrink fluid grout for supporting machinery and equipment. It is formulated with Air Release technology that combines high performance with the greatest reliability. When tested in accordance with ASTM C 827, Five Star® Fluid Grout 100 exhibits positive expansion. Five Star® Fluid Grout 100 meets the performance requirements of ASTM C 1107-02 Grades A, B and C, ASTM C 1107-07 and CRD-C 621-93 specifications for non-shrink grout over a wide temperature range, 40°F - 90°F (4°C - 32°C).

    Advantages

    • Air release technology per ACI 351.1 R
    • High 1, 7 & 28-day strength
    • Permanent support for machinery requiring precision alignment 
    • Does not contain gas generating additives, such as aluminum powder
    • Non-shrink from the time of placement
    • 95% Effective Bearing Area (EBA) is typically achieved following proper grouting procedures

    Uses

    • Grouting of anchors and dowels
    • Placement within tight clearances down to 1/2 inch
    • Grouting of machinery and equipment to maintain precision alignment
    • Non-shrink grouting of structural steel and precast concrete
    • Preplaced aggregate grouting
    • Support of tanks and vessels
    • Available for Nuclear Safety Zone applications

    Documents


  • Five Star Grout

    Premier all-purpose nonmetallic grout for supporting machinery requiring precision alignment

    Description

    Five Star® Grout is the industry’s leading cement-based, nonmetallic, non-shrink grout for supporting machinery and equipment. It is formulated with Air Release technology that combines high performance with the greatest reliability. When tested in accordance with ASTM C 827, Five Star® Grout exhibits positive expansion. Five Star® Grout meets the performance requirements of ASTM C 1107-02 Grades A, B and C, ASTM C 1107-07, and CRD-C 621-93 specifications for non-shrink grout over a wide temperature range, 40°F - 90°F (4°C - 32°C).

    Advantages

    • Air release technology per ACI 351.1 R
    • 95% Effective Bearing Area (EBA) is typically achieved following proper grouting procedures
    • Provides placement versatility: pour, pump or dry pack
    • 45-minute working time
    • Permanent support for machinery requiring precision alignment
    • Does not contain gas generating additives, such as aluminum powder
    • Non-shrink from the time of placement

    Uses

    • Grouting of machinery and equipment to maintain precision alignment
    • Non-shrink grouting of structural steel and precast concrete
    • Grouting of anchors and dowels
    • Support of tanks and vessels
    • Available for Nuclear Safety Zone applications

    Documents


  • High Strength Grout

    High compressive strength precision non-shrink grout

    Description

    Five Star® High Strength Grout is the industry’s leading cement-based, non-metallic, non-shrink grout for supporting machinery and applications requiring precision alignment. It is formulated with Air Release technology that combines high performance with the greatest reliability. When tested in accordance with ASTM C 827, Five Star® High Strength Grout exhibits positive expansion and meets the performance requirements of ASTM C 1107-02 Grades A, B and C, ASTM C 1107-07, and CRD-C 621-93 specifications for non-shrink grout over a wide temperature range, 40°F - 90°F (4°C - 32°C).

    Advantages

    • Ultra-high 1, 7, and 28 day compressive strengths
    • 95% Effective Bearing Area (EBA) is typically achieved following proper grouting procedures
    • Placement versatility: can be poured, wet set or dry packed
    • Permanent support for machinery requiring precision alignment
    • Nonshrink from the time of placement

    Uses

    • Grouting of machinery and equipment under high loads
    • Non-shrink grouting of structural steel and precast concrete
    • Support of tanks and vessels
    • Wind turbines
    • Compressors and turbo equipment
    • Grouting of anchors and dowels

    Documents


  • HTR Grout

    High temperature exposure grout

    Description

    Five Star HTR Grout is a unique cement based grout for supporting equipment and structural baseplates in high temperature environments. Five Star HTR Grout can be poured into place, gains strength rapidly and can be exposed to 1000°F (538°C) in three hours and up to 2400°F (1316°C) after a 7-day curing procedure. Five Star HTR Grout shows positive expansion when tested in accordance with ASTM C 827. Five Star HTR Grout meets the performance requirements of ASTM C 1107-02 and CRDC 621-93 specs for nonshrink grout grades A, B, and C.

    Advantages

    • Thermal shock resistant
    • Resistant to sulfates
    • High temperature resistance
    • High early strengths
    • Does not fall below original placement volume per ASTM C 1107

    Uses

    • Areas of high temperature exposure
    • Rapid turnaround during shutdowns
    • Thermal cycling up to 2400°F (1316°C)
    • Cokers
    • Kilns
    • Furnaces
    • Boilers
    • Forges

    Documents


  • Instant Grout

    Rapid strength gain grout for four hour machinery start-up and cold weather grouting

    Description

    Five Star Instant Grout is a rapid strength gain, nonmetallic, nonshrink grout for supporting machinery requiring precision alignment and quick turnaround. It is formulated with an advanced technology ideal for cold weather applications, while providing the greatest reliability, and selective chemical resistance. When tested in accordance with ASTM C 827, Five Star Instant Grout shows positive expansion. Five Star Instant Grout meets the performance requirements of ASTM C 1107-02 and CRD-C 621-93 specifications for nonshrink grout.

    Advantages

    • Air release technology per ACI 351.1 R
    • Superior cold weather performance
    • High four hour compressive strength
    • Fast turnaround time
    • Permanent support for machinery requiring precision alignment
    • 95% Effective Bearing Area (EBA) is typically achieved following proper grouting procedures

    Uses

    • Low temperature placement
    • Support of tanks and vessels
    • Nonshrink grouting of structural steel and precast concrete
    • Installation of anchors and dowels

    Documents


  • Special Grout 150

    Sulfate resistant grout

    Description

    Five Star Special Grout 150 is a sulfate resistant and moderate heat of hydration, cement-based, nonmetallic, nonshrink grout for supporting machinery requiring precision alignment. When tested in accordance with ASTM C 827, Five Star Special Grout 150 shows positive expansion. Five Star Special Grout 150 meets the performance requirements of ASTM C 1107-02 and CRD-C 621-93 specifications for nonshrink grout for Grades A, B and C, over a wide temperature range, 40°F to 90°F (4°C to 32°C), and a long working time, 45 minutes.

    Advantages

    • Sulfate resistance
    • Permanent support for machinery requiring precision alignment
    • Moderate heat of hydration 
    • 95% Effective Bearing Area (EBA)
    • Deep large volume pours

    Uses

    • Clarifiers 
    • Grouting of machinery baseplates to maintain precision alignment in areas of sulfate attack
    • Nonshrink grouting of structural steel and precast concrete
    • Installation of anchors and dowels
    • Support of tanks and vessels
    • Repair of concrete in confined areas

    Documents


  • Special Grout 400

    Fluid, nonshrink grout for cables, tendons and tight clearances

    Description

    Five Star Special Grout 400 is a cement-based, nonmetallic, nonshrink, fluid grout specifically formulated for grouting of cables and tendons that requires corrosion protection. When tested in accordance with ACI C 827, Five Star Special Grout 400 shows positive expansion and meets the performance requirements of ASTM C 1107-02 and CRD-C 621-93 specifications for nonshrink grout grades A, B, and C.

    Advantages

    • Pumpable fluid grout for very tight clearances
    • Nonbleeding
    • Permanent filling of voids 
    • Extended working time 
    • Pumpable up to 2 hours at 90°F

    Uses

    • Provides corrosion protection of bridge cables
    • Pressure placement into tendon ducts
    • Nonshrink grouting between precast panels, walls and beams 
    • Grouting of anchorages

    Documents


  • Cementitious Underwater Grout

    Pumpable Underwater Cementitious Grout

    Description

    Cementitious Underwater Grout is an underwater pump grade, cement-based, non-shrink grout for pile restoration and similar applications.  When tested in accordance with ASTM C 827, Cementitious Underwater Grout exhibits positive expansion.  Cementitious Underwater Grout meets the performance requirements of ASTM C 1107 and CRD-C 621 specifications for non-shrink.

    Advantages

    • High compressive and bond strength
    • Moisture insensitive before, during and after cure
    • Excellent adhesion to masonry, concrete, wood, steel and most structural materials
    • Pumpable

    Uses

    • Encapsulation material
    • Corrosion protection for steel, concrete or wood piles

    Documents


  • High-Strength Cementitious Underwater Grout

    Underwater High-Strength Grout is an underwater pump grade, cement-based, non-shrink grout for pile restoration and similar applications.

    Description

    Five Star Marine Underwater High-Strength Grout is an underwater pump grade, cement-based, non-shrink grout for pile restoration and similar applications. When tested in accordance with ASTM C 827, Five Star Marine Underwater High-Strength Grout exhibits positive expansion for shrink compensation. Five Star Marine Underwater High-Strength Grout meets the performance requirements of ASTM C 1107 and CRD-C 621 specifications for non-shrink grout.

    Advantages

    • High compressive and bond strength
    • Placement via tremie, pump or pour
    • Non-ferrous, Non-corrosive
    • Salt and seawater resistant 
    • Non-shrink from the time of placement
    • Contains migrating corrosion inhibitors for superior corrosion resistance

    Uses

    • Pile repair, rehabilitation and restoration
    • Installation of anchors and dowels
    • Grouting areas subject to freshwater, saltwater or brackish exposure 
    • Grouting underwater structures and as a pile jacket fill material 

    Documents


  • Hybrid Grout

    Ultra High Performance Precision Non-Shrink Grout

    Description

    Five Star Hybrid Grout is a fusion of many key properties found in Five Star specialty grouts.  It achieves superb flowability while reaching high early and ultimate compressive strengths.  Its ability to be installed over a wide temperature range 35ºF-100°F (2ºC-38°C) lets you extend your installation season by allowing you to grout during cold and hot weather months.  Five Star Hybrid Grout reaches one of the highest effective bearing areas (EBA) in the industry with the use of Air Release Technology per ACI 351.1 R.  Five Star Hybrid Grout meets the performance requirements of ASTM C 1107-02 Grades A, B and C, ASTM C 1107-14a, and CRD-C 621-93 specifications.

    Advantages

    • Ultra-high 1, 7, and 28 day compressive strengths
    • Nonmetallic
    • 95% EBA is typically achieved following
    • Experienced field engineering and technical support available
    • Can be installed over a wide temperature range (35°-100°F/2°-38°C)
    • Formulated with Air Release Technology for reduced
    • Non-shrink from time of placement voids and increased bond
    • Highly flowable; can be pumped or poured

    Uses

    • Permanent support for high-load machinery
    • Wind turbines
    • Light vibratory equipment
    • Seismic applications
    • Structural steel and precast concrete
    • High-load rebar, anchors and dowels
    • Support for tanks, vessels, generators and small pumps
    • High-load infrastructure

    Documents


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